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The EMS Stallion is a compact, economical simple benchtop wave soldering machine designed for soldering of conventional leaded components The O-Wave option offers the best soldering results for SMT components eliminating skips, icicles, bridges or solder build-up.  The EMS Stallion is completely enclosed, offers total accessibility and operates on a bench . It can solder boards up to 304mm ( 12 in ) wide and 406 mm ( 16 in ) long, with components up to 80 mm ( 3 1/4 in ) height.

Rugged Construction :  The solder pot is manufactured from high-quality stainless steel with internal heaters, specially made for low-watt consumption. / high efficiency. . The standard carrier conveyor includes inlet and outlet guides.  The system is designed to assure thermal compensation for perfect parallelism of the guides, a feature which guarantees a smooth running of the carrier, avoiding drooping or twisting   Power Saving 6KW + 6KW =  The preheater and solder pot have a power of 6KW each " An intelligent control circuit" allows to switch the power on the right priority. ensuring a total absorption of 6 KW only.  "CE" marking: Machine meets " CE " requirements as regards safety and EMC / EMI requirements.  Description:  Foam Fluxer - has a 1.3 GAL (5 litre) tank, with self-contained air-membrane pump with control valve. An input for compressed air is available standard. The system is suitable to work with rosin-based, water-soluble and low solid content fluxes. After the fluxing unit an air-knife removes excessive flux from the PCBs and accelerate the solvent's evaporation..  Preheater - A long life, maintenance-free IR unit, working at 4.5 micrometer wave length provides an uniform preheating of the PCBs. The upper hot surface is protected by a special high quality glass which offers a directional heat distribution. The stainless steel cover of the unit provides a tunnel effect which ensures a smooth increase of the PCB's temperature.  PCB Carrier - It is 304mm ( 12 in ) wide and 406 mm ( 16 in ) long, with components up to 80 mm ( 3 1/4 in ) high. The EMS Stallion carriers, which support the PCBs through the soldering cycle, have titanium fingers on adjustable supports. The small depth allows an easy assembly of the PCBs directly on the carriers. Optional extra finger-support bars are available for holding small PCBs.  Solder Pot - The solder pot is made of 2.5 mm thick stainless steel body with insulation from five sides. Three cartridge heaters are located inside the solder pot which gives better heating efficiency thus saving power. Brushless AC variable speed motor with speed controller ensures constant speed of the pump to get uniform and stable wave height.Two adjustable baffle plates are provided to arrest free fall of solder thus reducing dross formation.  Operator Interface : A simple operator panel monitors and controls all important soldering parameters. - -Conveyor speed  -Preheater temperature  -Solder bath temperature  -Pump Speed  -Fluxer Operation etc.  EMS Stallion uses AC brushless variable speed motor & speed controller with a potentiometer for speed control and digital display for control of solder pot and preheater temperature ensure stability and repeatability of settings. All electrical assembly is housed in a separate and accessible compartment at the back of the machine.

 

PCB Carrier

Options & Specifications Orbital wave' (O-Wave') for soldering of SMD COMPONENTS) The 'O-Wave' is designed to generate orbital movement of grid placed into the nozzle. The action of the O-wave eliminates all shadow areas around the components on the PCB whilst pushing away the trapped gas and allowing a perfect soldering of even complex SMD assemblies. When not required, the O-wave can be switched off, reverting the wave to the standard one.  It uses only one pump both for standard and SMD orbital wave thus saving power, size of the solder bath and maintenance troubles.  PCB carrier with extra finger support and additional fingers.  *Auto wave 'ON" - carrier entry switch and preset timer switch the wave on/off automatically.  Daily/weekly timer - preset timer switches on solder pot before start of the shift,  O-Wave Nozzle DIMENSIONS 1730 mm (68") W. 880 mm ( 34")H: 660 mm (26") POWER 208-240 VAC single phase 5KVA PCB MAX. 12" X 16" (304mm X X406mm) VARIABLE SPEED CONVEYOR ( 0 to 6 1/2 feet/min ) incline 3,4,5 deg FLUXER Flux bath capacity , 5 litres ( 1,1 gal.) Two air membrane pumps built-in. PREHEATER IR at 4,5 micrometres wavelength average Power requirement : 5 Kw,with temperature control SOLDER POT capacity : 170kg ( 370 Ib ) of eutectic alloy CONTROL PANEL -Emergency stop button -PID controller for solder bath temperature with digital display -PID controller for pre-heater temperature with digital display -Conveyor speed closed loop control with digital display -Solder pumps speed control -'O-Wave' grid speed control EXHAUST 6 inch diameter ,235 cubic ft per minute SIZE-WEIGHT Net wt :- 500 LBS Gross wt 830 LBS (380 Kg). Crate 75" X 42 " X 36 "

 

Model M14, shown with adjustable rails, allows an operator to simply slide PCBs across a 15-inch solder wave. Adjustable rails are also available on model M4, which has a 6" wave.

If you need devices for soldering selected areas, please visit
these pages:  Selective Soldering, Wave Solder Pots, and Wave Rework.