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WENESCO MELTING POTS FOR WAX COMPOUNDS, PLASTICS, ADHESIVES,
COSMETICS, PLASTISOL, AND MANY OTHER MATERIALS THAT MELT UNDER 450F
(232C) |
Click
HERE for Wenesco's Home Page
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HERE to see melters for candlewax,
soap, and other products, with melting temperatures up to 250F(121C) |
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All pots are
Hot Air Convection Heated.
Melt from 1/2 gallon to 500 gallons of material
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FEATURES
Fully-insulated cabinets provide cool
exteriors-energy savings
Stainless steel interior for easy
cleaning
Convection heater
elements provide even heating all around
Heater elements are easily accessible
Temperature is controlled with a
precision digital thermostat
Digital display of set point and current
temperature in C and F
High limit setting prevents overheating
Heated stainless steel drain valve with
independent temperature control
A top cover is included
Stirrers are
available for most melters. They are listed below the
melters |
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Model MPU5 A
5-gallon melter shown with
optional STR60AA stirrer. This model is widely
used for melting plastisols.
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Model MPU5 A
5-gallon melter with digital thermostat & controlled, heated drain
valve.
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Model MPU20
A 20-gallon melter
shown here with optional "wash down" features, which
include a stainless steel seamless skin, and a Nema 4
waterproof enclosure fitted with waterproof switches and
connectors. The optional STR600A stirrer, as
shown, features a 3 phase TEFC motor.
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Schematic drawing of MP20
shown with optional stirrer
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Model MPU45
shown
with optional
STR600A TEFC Stirrer.
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Model MPU45 drawing. Slanted bottom
is standard with MPU45 and larger
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This custom made 250-gallon
melter is made with a long sloping funnel leading to a large,
heated drain valve. The melter is controlled with a remote
digital controller at 400F. A stirrer maintains the
consistency of a special wax compound during the melt
cycle. This melter will be mounted later onto a stand, to allow
room for a container under the drain..
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STANDARD ROUND MELTERS
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MODEL |
GAL |
INSIDE DIA (IN) |
INSIDE HT (IN) |
OUTSIDE DIA (IN) |
OUTSIDE HT (IN) |
POWER
(VOLTS)* |
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MPU2 |
2 |
9 |
8 |
14 |
16 |
120 |
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MPU5 |
5 |
11.75 |
10 |
24 |
23 |
120/240 |
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MPU10 |
10 |
16 |
12 |
24 |
23 |
240,1ph |
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MPU20 |
20 |
19 |
16 |
28 |
28 |
240,1ph |
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MPU45 |
45 |
24 |
26 |
38 |
42 |
240,480,1PH,3PH |
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MPU60 |
60 |
24 |
32 |
38 |
42 |
240,1PH,3PH,480,1PH |
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MPU90 |
90 |
30 |
36 |
38 |
42 |
240,480,1PH,3PH |
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MPU120 |
120 |
30 |
40 |
38 |
42 |
240,3PH,480,1PH,3PH |
Scroll down for Stirrers and
Viscosity chart
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Model
MPU60X
square melter shown with optional stand
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Model MPU15R3
rectangular melter |
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MODEL |
GAL |
INSIDE (IN) |
INSIDE HGT (IN) |
OUTSIDE (IN) |
OUTSIDE HGT (IN) |
POWER (VOLTS)* |
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MPU15R3 |
15 |
21 X 14 |
12 |
24 X 16 |
16 |
240,1/3ph |
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MPU45x |
45 |
21 x 21 |
24 |
27 x 27 |
27 |
240,1/3ph |
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MPU60x |
60 |
23 x 23 |
27 |
29 x 29 |
35 |
240,1/3ph |
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MPU90x |
90 |
28 x 28 |
27 |
34 x 34 |
35 |
240.1/3ph |
480V,1PH-3PH available.
Consult Wenesco
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MULTI MELTERS WITH INTERCHANGEABLE POTS
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Wenesco's
MU series Multi-Melters can be used to
melt separate batches of product using a main melter with
interchangeable pots. The
main melter nests the pot just over a convection heater, which
is controlled with a remote digital thermostat. The pot and
contents are easily removed from the main melter.
Our Multi Melters include two stainless
steel pots with handles.
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Model |
Gal |
Size in inches |
Volts |
Power |
Max temp |
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MU5N-a
MU5N-b |
5 |
pot: 12h x12 dia
melter: 18h x12-1/2 dia |
120
240 |
825 W
1100 W |
220 C
428 F |
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MU10-n |
10 |
pot: 12h x16 dia
melter: 24h x 20
dia |
240 |
2000 W |
220 C
428 F |
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MODEL
INJ102A-120V
MODEL INJ102B-240V
Self-contained Injectors are designed to dispense controlled quantities of hot liquids
such as wax, plastisol, and other compounds from any melter
equipped with a heated drain. All plumbing is stainless steel.
The heart of our injector is a positive displacement pump,
which dispenses an exact amount of material in a range of
0 to 4 gallons (15 liters) per minute. Flow is controlled with a
variable frequency
drive. Other pumps are available up to 24 GPM
The entire system is contained in an insulated heated chamber
which is controlled with an accurate, adjustable, digital
thermostat. The temperature range of the system is adjustable
from 70F to 450F.Actual temperature and set point is displayed
in C and F.
An optional heated
hose, as shown, will also be controlled with
a built in digital thermostat.
As an option,
an electronic
timer, may be wired into the system
to accurately control the dispensing cycle.
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Heated Hoses,
ready for connection to the injector, feature a stainless steel
braid wrapped around a Teflon core. Stainless swivel fittings
permit fast connect-disconnect from the system.
Heated hoses are available in many sizes; ask
Wenesco for quote.
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Model DIS 10308 Thermal
Micro-dispenser
Wenesco model DIS10308 consists of a small
melter with an electric valve, for accurate dispensing measured
drops (62u.L) of a wax-like compound.
Temperature of the compound is controlled in a
range of 70 to 300F with a digital thermostat. Flow is measured
using an accurate electronic timer which actuates the valve. (.01
sec increments)
The timer is started with a footswitch, and an
interchangeable nozzle is provided to direct the flow into the
mold.
All wetted parts and the main housing are made
from 304 stainless steel. A mounting bracket is located on the
back of the housing.
Overall size: (housing) 6in dia, X 8in high.
Tank liner: (crucible) 3in dia X 4in high (12 oz)
Power: 120V, 100W |
STIRRERS
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Stirrers are available with
your choice of conventional
propellers or “side wiping” propellers
that clean the melter's wall
during the heat cycle.. The entire stirrer is easily removed from
the melter for cleaning or service.
Stirrers for larger melters and
higher torque are quoted to requirements. Variable speed
control is available for most stirrers. |
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Model |
Speed (RPM) |
Viscocity (cps) |
Melter Size |
Motor |
Power |
Propeller |
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STR 60 |
60 |
Up to 2000 |
Up to 5 gal |
OPEN,FAN COOLED |
120 |
standard |
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STR 60A |
30 |
Up to 2000 |
Up to 5 gal |
OPEN,FAN COOLED |
120 |
Wiper or standard |
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STR60B |
63 |
Up to 2000 |
Up to 5 gal |
OPEN,VENTED |
240V-1ph |
standard |
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STR60C |
13 |
Up to 2000 |
Up to 10 gal |
OPEN,FAN COOLED |
120 |
Wiper 5G standard 10G |
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STR 60AA |
15 |
Up to 70000 |
Up to 5 gal |
TEFC |
120/240 1ph 3ph optional |
Wiper or standard |
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STR 60BB |
30 |
Up to 35000 |
Up to 5 gal |
TEFC |
120/240 1ph 3ph optional |
Wiper or standard |
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STR 600A |
15 |
Up to 70000 |
Up to 20gal |
TEFC |
208/240/480 3 ph |
Wiper or standard |
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STR 600B |
30 |
Up to 35000 |
Up to 20gal |
TEFC |
208/240/480 3 ph |
Wiper or standard |
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STR 1200A |
15 |
Up to 70000 |
Up to 45 gal |
TEFC |
208/240/480 3 ph |
Wiper or standard |
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STR 1200B |
30 |
Up to 35000 |
Up to 45 gal |
TEFC |
208/240/480 3 ph |
Wiper or standard |
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STR 1800A |
15 |
Up to 70000 |
Up to 60 gal |
TEFC |
208/240/480 3ph |
Wiper or standard |
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STR 1800B |
30 |
Up to 35000 |
Up to 60 gal |
TEFC |
208/240/480 3ph |
Wiper or standard |
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Stirrers for over 70000 cps quoted, Speed
Control optional if 3-phase power is available. Other operating
voltages are available. Air motors with speed control can be
specified. |
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VISCOSITY CHART
VISCOSITY:
A measure of the resistance of a fluid to flow (usually through a
specific orifice). CENTIPOISE: Water is the standard at 1
cps. |
MATERIAL
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APPROXIMATE VISCOSITY
(in centipoise) |
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Water @ 70 F
Kerosene or wax
Anti-Freeze or Ethylene Glycol
Motor Oil SAE10 or Mazola Corn Oil
Motor Oil SAE30 or Maple Syrup
Motor Oil SAE40 or Castor Oil
Motor Oil SAE60 or Glycerin
Karo Corn Syrup or Honey
Blackstrap Molasses
Hershey Chocolate Syrup
Heinz Ketchup or French's Mustard
Tomato Paste or Peanut Butter
Crisco Shortening or Lard
Caulking Compound
Window Putty |
1 to 5
10
15
50 to 100
150 to 200
250 to 500
1,000 to 2,000
2,000 to 3,000
5,000 to 10,000
10,000 to 25,000
50,000 to 70,000
150,000 to 250,000
1,000,000 to 2,000,000
5,000,000 to 10,000,000
100,000,000 |
All stirrer motors,
120V OR 240V available, air motors are also
available
OPTIONS
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Transfer pumps
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Heated hose or rigid pipe in any
length |
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2 hr heatup timer so melter is ready
when you are
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Stirrers-see chart above ( better
suited to round melters)
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Stands in various heights
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Cooling coils for fast cool down
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Extra smart programmable temperature
controls |
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UNIQUE
REQUIREMENTS? Wenesco
specializes in manufacturing custom-designed melters powered by
your choice of electricity or gas -- natural or propane
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